Working Principle of the Equipment
A high-energy pulsed laser beam is applied to a metal surface within an extremely small area, generating thousands of degrees of high temperature in a very short time. This causes the metal surface to instantly vaporize or maintain a specific temperature, enabling various types of surface treatments for different metals.
Processing Range of the Equipment
This equipment can process the surface of nearly all metals, including but not limited to: gold, silver, copper, aluminum, iron, stainless steel, and more.
Advantages of the Equipment
Non-contact processing eliminates mechanical stress. Multiple adjustable parameters can be precisely coordinated to control the processing, achieving the desired results. The software supports multiple languages, enabling easy localization and configuration.
Economic Benefits of the Equipment
The equipment requires no consumables during operation and has an hourly power consumption of approximately 0.6 kW.
Differentiated Services
We meticulously segment the market, carefully design solutions, and continuously introduce a variety of laser products tailored to customer needs, providing customized services for our clients.
What We Want to Say
In today's increasingly competitive market, we not only strive for precision, high quality, and efficiency in our products but also aim to provide meticulous, attentive, and dedicated service.
Sample Display of Equipment Processing
Equipment Features Introduction
Working Principle:
The fiber laser marking machine uses a laser beam to create permanent marks on the surface of various materials. The marking effect is achieved by evaporating surface material to reveal deeper layers, inducing chemical or physical changes in the surface material to "engrave" traces, or burning away portions of the material to display desired patterns, text, barcodes, or other graphics. The term "fiber laser marking machine" refers to a marking machine that uses a fiber laser, which is characterized by its compact size (no water-cooling device, uses air cooling), excellent beam quality (fundamental mode), and maintenance-free operation.
Product Application Range:
Widely used in integrated circuit chips, molds, microelectronics, computer accessories, industrial bearings, watches, bathroom fixtures, electronic and communication products, aerospace components, automotive parts, household appliances, hardware tools, molds, wires and cables, food packaging, jewelry, medical equipment, tobacco, military applications, and many other fields for marking graphics and text, as well as high-volume production line operations.
Machine Features:
⊙ Stable laser power output with excellent beam quality.
⊙ Fast marking speed, 2-3 times faster than traditional YAG machines.
⊙ No operating system limitations, user-friendly operation, fully enclosed optical path, stable, reliable, and maintenance-free.
⊙ Ultra-long lifespan, exceeding 100,000 hours.
⊙ No pollution, no noise, no consumables. Power consumption is 5%-10% of traditional machines.
⊙ Overcomes the weakness of damaging lasers with highly reflective materials, capable of marking all metals and engraving most non-metal materials.
⊙ Ultra-high precision, with a resolution of up to 2540 dpi.
Software Functions:
⊙ User-friendly operation process with excellent equipment stability; dedicated control software compatible with outputs from AutoCAD, CorelDRAW, Photoshop, and other software.
⊙ Supports various file formats such as BMP, JPG, DXF, PLT, AI, etc.
⊙ Automatically generates serial numbers, production dates, 1D barcodes, and 2D QR codes.
⊙ Supports dynamic marking and rotary marking.
Scanning Galvanometer
M Series High-Speed Scanning Galvanometer
The M series high-speed scanning galvanometer can support a 10mm spot size reflective lens, with a maximum incident spot diameter of 10mm. It is used in applications such as optical scanning, laser marking, drilling, micro-machining, and the medical industry.
This optical scanning system features high speed, low drift, high positioning accuracy, and reliable and stable operation. Its overall performance has reached a leading level in China and is mainly used for high-speed and online dynamic marking with fiber lasers, YAG lasers, and other laser types.
Supports the XY2-100 international standard protocol.
Lens λ=1064nm
F-theta Scanning Lens
The F-theta scanning lens, also known as a field lens, flat-field focusing lens, or linear lens, has an image height equal to the focal length multiplied by the scanning angle (y = f * θ). Unlike conventional focusing lenses that concentrate the laser beam into a single point, the F-theta lens disperses the laser beam to multiple points across the scanning area or workpiece, forming uniformly sized focused spots across the entire marking plane.
Equipment requirements for on-site environment
| No. | Item | Requirement |
|---|---|---|
| 1 | Power Supply | AC220V±5%, 50Hz/60Hz, 5Amp |
| 2 | Working Environment | Good air circulation, no dust, no oil mist |
| 3 | Ambient Conditions | Temperature: 10-35℃, Relative Humidity: 30% ≤ RH ≤ 85% |
| 4 | Ground Requirements | Continuous, flat, dry concrete ground, no vibration |
Environmental and Operational Requirements
⊙ Humidity: 30% ≤ RH ≤ 85% (RH, Relative Humidity: the ratio of the mass of water vapor in a given volume of air to the mass of water vapor in saturated air at the same temperature and pressure, expressed as a percentage). Exceeding this humidity range may cause condensation, requiring the installation of air conditioning during use.
⊙ Power Grid Requirements: 220V; 50Hz/60Hz.
⊙ Power Grid Fluctuation: ±15%. The ground wire of the grid must meet international standards. In areas with voltage fluctuations exceeding 15%, an electronic automatic voltage regulator and current stabilizer should be installed.
⊙ Electromagnetic Interference: There should be no strong electromagnetic signal interference near the installation site. Avoid proximity to radio transmission stations (or relay stations).
⊙ Ground Vibration: Ground amplitude < 50μm; vibration acceleration < 0.05g. Avoid proximity to high-impact machinery such as stamping equipment.
⊙ Space Requirements: Ensure a smoke-free and dust-free environment, avoiding workplaces with heavy dust from activities like metal polishing or grinding.
⊙ Air Pressure: 86-106 kPa.
⊙ Static Protection: In certain environments, anti-static flooring and enhanced shielding should be installed.
Maintenance and Upkeep
1) Regularly (once a month) clean dust from the machine’s interior to ensure cleanliness. The cleaning frequency can be adjusted based on the machine’s environment.
2) The maximum processing power should be kept below 90%. Operating above 90% power for extended periods can lead to rapid laser power degradation, reducing service life.
3) Operating the machine in a humid environment may cause short circuits or damage to internal components.
4) To ensure normal system operation, daily cleaning and maintenance are required. As a precision device, the machine requires extra care during maintenance. After each work session, clean the environment to ensure it is dust-free and tidy, then clean the equipment, including the outer surface of the main unit, the control cabinet, the optical system cover, and the worktable, ensuring they are free of debris, dust, and clean.
5) Lenses must not be touched with fingers or wiped with alcohol or other solvents. Use dust-free paper for cleaning.
Electrical Safety
Safety Precautions for Operating Class-IV Laser Products (Radiation Intensity Level)
- Strictly follow all safety operating procedures and start the laser according to its designated startup protocol.
- Operators must be trained, familiar with the equipment’s structure and performance, and knowledgeable about the operating system.
- Avoid direct exposure to the laser’s output beam; reflected and scattered light are equally harmful.
- Do not wear jewelry during laser operation.
- Protective eyewear must be worn during laser operation.
- Do not place flammable or volatile materials on the worktable. It is strictly prohibited to use organic solvents to clean products while lasering near the worktable.
- A key principle must be followed during operation: The optical path must not be at eye level with any person.
- Before processing a material, ensure its properties are understood. Do not irradiate or heat it with the laser if uncertain, to avoid potential hazards from smoke or vapors.
- When the laser equipment is in operation, operators must not leave their post or delegate supervision to others. If leaving is necessary, the machine must be stopped or the power switch turned off.
- If any abnormal conditions are observed during processing, immediately stop the machine, troubleshoot the issue promptly, or report it to the relevant personnel.
Safety Signs
Safety Instructions
Safety Instructions
Avoid laser-related eye injuries. Do not look directly at the laser head. It is strictly prohibited to aim the laser head at people, animals, or flammable and explosive items. As a precaution, place a fire extinguisher in the workplace.
After-Sales Service and Training
[Training and Maintenance]
Our company provides free technical training. After installation and commissioning are completed, we offer technical training and production guidance for your operators either at your company (with your company covering our personnel’s travel expenses, accommodation, and wages) or at our domestic training and maintenance center in China. The training lasts no less than 3 days, until the operators can use the equipment proficiently. The main training contents are as follows:
Basic Knowledge and Principles of Lasers:
- Structure, operation, maintenance, and care of the laser.
- Electrical principles, operation, programming, and general fault diagnosis of the CNC system.
- Laser processing techniques.
- Equipment operation and routine maintenance.
- Laser processing safety education.
[After-Sales Service]
- After equipment acceptance, the entire machine comes with a one-year quality warranty. The system includes one year of service and parts warranty. If any quality issues arise with system components during the warranty period, our well-trained service engineers will provide remote assistance and replacement services at any time.
- During the equipment warranty period, any damage or defects caused by the equipment’s inherent quality issues will be repaired or replaced free of charge by our company. However, this excludes regular consumables (such as optical lenses and cutting nozzles) and damages caused by user errors or improper operation.
- After installation, commissioning, and acceptance, our company can send a technician to your site for guidance (with travel expenses, accommodation, and wages covered by the user) to assist with any issues that may arise during the initial use of the equipment.
- Our company offers lifetime maintenance services for the products provided and is always available for routine consultation and guidance related to the equipment. Beyond the warranty period, we continue to provide extensive and cost-effective technical support and spare parts supply.
- Our company maintains a long-term reserve of highly qualified, rigorously trained operation and maintenance technicians, ready to serve customers at any time, eliminating the hassle of finding technical personnel.
- After the equipment is delivered, we establish a “User Profile Card” to track and record information related to the user’s equipment usage. Upon completion of maintenance services, we provide a report to the user detailing the cause of the fault, remedial measures, repair completion, and the date and time of restoration. This report is provided in duplicate for record-keeping.
- We commit to promptly informing users about software upgrades and providing free software upgrade services.
- Our company maintains an ample stock of spare parts and accessories to promptly provide technical and spare parts services, meeting equipment maintenance needs.
- We periodically arrange project engineers to visit user sites for free technical follow-up services.
Every inquiry marks the beginning of our collaboration. Thank you for your patient attention.
